Supply Chain DPMO

DPMO: Defects Per Million Opportunities

DPMO is a Six Sigma* calculation used to indicate the amount of defects in a process per one million opportunities.
To calculate: Total Number of Defects / Total Number of Opportunities for a Defect. Then multiply the answer by 1 Million.

The challenge here is determining exactly what qualifies as a defect. Some defects can pass through a quality inspection and have little impact on the end product. Other defects can result in re-work or scrap.

DPMO is sometimes used instead of Defect per Unit to allow for comparison between processes with different levels of complexity.

*Six Sigma uses statistical analysis to measure a companies performance by identifying defects in a manufacturing process. The goal of Six Sigma is to reduce process output variation to + or – three standard deviations. This results in no more than 3.4 defects per million opportunities.

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